Oil Cooler Removal/Installation [AW6A-EL]

OIL COOLER REMOVAL/INSTALLATION [AW6A-EL]

1. Disconnect the negative battery cable.
2. Remove the air cleaner component.
3. Remove the under cover.
4. Drain the ATF into a container.
5. Drain the engine coolant.
6. Remove the following parts.
1) Hood
2) Front bumper
3) Front combination light.
4) Front bumper reinforcement.
5) Shroud panel.
6) Cooler pipe slay.
7) Cooling fan.
8) Engine coolant reserve hose
7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9. Add the engine coolant.
10. Add ATF to the specified level.
11. Install the under cover.
12. Install the air cleaner component.
13. Connect the negative battery cable.
14. Inspect for oil leakage from the oil pipes and oil hoses.
15. Inspect for coolant from the hoses.
16. Inspect for engine coolant leakage.
17. Inspect the ATF level and condition.
18. Perform the line pressure test.

Radiator (in Tank Oil Cooler) Installation Note
1. The automatic transaxle oil cooler flushing must be performed whenever a transaxle is removed for service because the existing fluid may be contaminated, and to prevent contamination of new fluid.

Note:
^ Flushing must be performed after installation of an overhauled or replaced transaxle.

2. Follow the instructions in the manufacturer's publication for flushing operation.

Oil Pipe, Hose Clamp, Oil Hose Installation Note

1. Apply compressed air to the cooler-side opening, and blow any remaining grime and foreign material from the cooler pipes. Compressed air should be applied for no less than 1 min.

2. Align the marks, and slide the oil hose onto the oil pipe until it is fully seated as shown in the figure.

Note:
^ If reusing the hose, install the new hose clamp exactly on the mark left by the previous hose camp. Then apply force to the hose clamp in the direction of the arrow in order to fit the clamp in place.

3. Install the new hose clamp onto the hose.
4. Verify that the hose clamp does not interfere with any other components.